Single crystal diamond tools used in conjunction with ultra- precision, CNC machine tools are used to direct lathe specialty materials for contact lenses and mold inserts.
Application of Single crystal diamond tool
Sing crystal diamond tools Suitable for finish machining copper, aluminum and its alloy materials, made in, jewelry, clocks, instruments and meters, LED products, acrylic products, aluminum products, aerospace, automotive and other fields are widely used
, such as: motorcycle wheel, turning the camera, cell phone components highlight parts, precious metals, all kinds of hardware highlights shell, table hub, surface calendar window, pen, fishing gear, contact lenses, etc.
It has the features of low loss, long life and easy to use and can guarantee high machining precision and mirror finish.
- single crystal milling tools
cnc machine milling diamond tools/diamond milling cutter
Centre Point milling tool / Single crystal Diamond /Pilot hole drills
Center point milling tools are used in CNC machines for pilot hole drilingespecially on ultra hard material like graphite or reinfo rced polymer.
Especially useful when applied as a pilot hole drill on graphite. Due to thenature of Single crystal diamond, it leaves a very clean finish on the endproduct.
2.Single crystal diamond side&end milling tool
A,Square type Single crystal diamond side&end milling tool
Single-crystal diamond tools allow for Non-ferrous metals with a mirror glass finish,(photoconductive drums,acrylics) and fine-groove processing (holograms,diffraction grating, lens sheet dies) using nanometer-class sharp edges. Ball milling radius from 0.05,Plan area of up to 200 mm width.
1. Curved free groove with a groove width of 30μm that can be processed
2, can carry out high aspect ratio processing of 2.5 times the diameter of rotation
4. High-precision micro-grooving processing that cannot be obtained by photogram method or ion beam method
B,Muller End Mill Ball Type milling tools
- Miniature prism display
2. Free curve,
3. LCD screen light guide
4. Precision mechanical parts processing
1. Ring end mill with a minimum of R30μm
2, contour accuracy 50nm
3, high precision 3 coordinate processing with very sharp edges
3,Single crystal diamond tool Forming tool
1.Projection film 2. micro prism mold 3. fiber mold
1. Parabolic and elliptical machining with shape accuracy below 1μm can be completed at one time
2. Ensure the shape accuracy of the paraboloid and freeform surface
4,Single-crystal diamond chamfering tools
Mcd up&down chamfering tool
Because MCD diamond chamfering tools with good finish, high cost performance, long life characteristics,it can Processing aluminum, copper, plastic, resin and so on material.tool rod size: Φ 3 - Φ 20mm,
Speed: 5000-100000r/min, feed: 1500-5000mm/min
Cutting depth can up to 0.05-0.2mm,
5,MCD Inserts/ND inserts/MCD tip turning tool
Single crystal diamond tools has flat, V- shaped or split radius,use for processing hologram grating, straight micro groove processing, LCD screen light guide
The minimum edge width that can be machined is 900nm (0.9μm), the dimensional accuracy is ±0.5μm, and the edge has wear resistance in high-precision cutting.
- MCD Inserts
MCD tipped or coated tools for internal or external machining and for use.
When machining highly polished surfaces with corresponding lathes no scratches are detectable, even at extreme magnification.
Reduces operations such as re-polishing due toroughness Rz less than 0.1 microns.
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